Non Destructive Testing of Materials

 
  
 
 
 
 
 
 
 
 
 
 
 
 
     
 
  
Comparison between DEPA ,DEPA Light, Buzz-o-sonic and GrindoSonic [Based on published information and that informed by users]
 
# Attribute DEPA DEPA Light Buzz-o-sonic Grindo Sonic
1 Frequency Signal Analysis Method Uses special hardware cards. Fast Fourier Transform (FFT) provides complete Frequency Finger Print. FFT signal analysis depends upon host Computer's multimedia Capability. FFT signal alaysis depends upon host Computer's multimedia Capability. 2 MHz clock mixed with audio signal limits usable frequency range.
2 Performance Range 2 Hz - 50 KHz 5 Hz- 20 KHz depends upon sensor but limited to about 18 KHz by the multimedia card. 5 Hz - 20 KHz depends upon sensor but limited to about 18 KHz by the multimedia card. 20 Hz - 100 KHz (claimed) practical 18 KHz
3 Repeatability and Accuracy Excellent Good Good Poor because 1, (few ?) samples taken per tap
4 Hardware Resolution
a) PC Version

OR

b) Laptop Version


a. 200 Khz, +/- 10 V, 16 bit, 305.2 mV

b) 200 KHz, +/- 10V, 12 bit, 4.88 mV
44.1 KHz, 8/16 bit depend on the host computers multimedia port 44.1 KHz, 8/16 bit depend on the host computers multimedia port Unknown errors not quantified nor informed to user
4.1 Special cards for PC and Laptop NI cards inbuilt capability

a] Temperature drift protection

b] Digital triggering

c] Very high impedance to enhance measurement accuracy

d] Almost eliminates errors associated with digitization
No No No
4.2 Certification and compliances CE mark compliance No No No
4.3 Card Calibration NIST traceable No No No
4.4 BUS a] Universal PCI for PC version
b] PCMCIA for Laptop version
Host computer dependent. No Host computer dependent. No No
5 Enhanced Precision Availalbe using online statistics, reporting.
a) Averages.

b) Standard.

c) % Coefficient of variation.
Availalbe using online statistics, reporting.
a) Averages.

b) Standard.

c) % Coefficient of variation.
No No
6 Sensor a) Directional microphone, non-contact, hermetically sealed.

b) Inbuilt 600X op amp to enhance signal to noise ratio so signal can carry to long distance on cable.

c) Software Thresholds that reduce noise interference.

d) Warranted for life
a) Directional microphone, non-contact, hermetically sealed.

b)Software Thresholds that reduce noise interference.

c) Supplied with instrument.

d)Warranted for life
a) Directional microphone.

b)Thresholds that reduce noise interference.

c) Procured by user
a) Contact for most cases recommended

b) Non contact prone to disturbance and noise
6.1 Sensor Type Non contact capactive Non contact capactive Non contact capactive Usually Piezo contact
6.2 Transfer function Linear Linear Purchased by user Linear
6.3 Dynamic response 2 Hz - 50 KHz 5 Hz - 20 KHz 5 Hz - 20 KHz 50 Hz - 18 KHz
6.4 Sensor's Initial time response Better than 1.3 ms Better than 1.3 ms Purchased by user
?
7 Resonant Frequency a) Extracted by FFT software and displayed in Hz.
b) Displayed also in GS Number
a) Extracted by FFT software and displayed in Hz.
b) Displayed also in GS Number.
Extracted by FFT software and displayed in Hz Displays GS number.
8 Damping a) Online reporting of alpha and loss factor Q-1 values.
b) Online precision Statistics for Damping.
c) Selection of Frequency (ies) range for which the damping values are desired.
a) Online reporting of alpha and loss factor Q-1 values.
b) Online precision Statistics for Damping.
c) Selection of Frequency (ies) range for which the samping values are desired.
No No
9 Computation of Materials Properties like Young's Modulus, Shear Modulus, Poisson's Ratio, etc., a) Online and reported alongwith statistical % coefficient of variation and statistical average and standard deviation.
b) Computations done based on ASTM standard (where available).
c) Online switching computation formulas between ASTM and those suggested by Grindo Sonic, as user may require.
a) Online and reported alongwith and statistical average and standard deviation.
b) Computations done based on ASTM standard (where available).
c) Online switching computation formulas between ASTM and those suggested by Grindo Sonic, as user may require.
Done off line generally as per ASTM only in an XL file Done off line
10 Bulk Quality Assurance a) Can sort in multiple groups (7 Nos.) simultaneously.
b) Online bar graph as you sort.
c) Sorting based on frequency or Grindo Sonic Number (GS value) basis only.
d) Precision sorting can be based simultaneously on combination of frequency (or grindo sonic number) and damping Q-1.
a) Can sort in multiple groups [7 Nos.] simultaneously.
b) Online bar graph as you sort.
c) Sorting based on frequency or Grindo Sonic Number (GS value) basis only.
d) Precision sorting can be based simultaneously on combination of frequency (or grindo sonic number) and damping Q-1.
No a) By adjusting GS value limits (GO NO GO)
b) Sorting possible in only 1 group pass / fail.
10.1 Automation a) Automation ready.
b) Digital hardware outputs PLC compatible TTL / CMOS 8 Nos.
No No No
11 Range of Materials Tested : Rubber, Resins, (low frequency) to ceramic small samples (high frequency) a) Materials across entire range till 50 KHz can be tested. specially good for 20 to 50 KHz because of external hardware (NI).
b) Built in 600X opamplifier inside the sensor
c) Specially good for low 2 Hz --> 50 Hz range.
a) OK up to 18 KHz owing to limitations of the multimedia card of the computer on which installed and microphone sensor.
b) No amplifier in sensor.
c) Average performance in low range.
a) OK up to 18 KHz owing to limitations of the multimedia card of the computer on which installed and microphone sensor.
b) No amplifier in sensor.
c) Average performance in low range.
Materials at low / high end frequency range can't be tested.
12 Use for determination of cracks and small defects that require reliable determination of minor frequency shifts and damping information. a) Available because of powerful online mse (mean square error) and statistical programs. Damping Program available.
b) Also coefficient of variation % online
a) Available because of powerful online mse (mean square error) and statistical programs. Damping Program available.
b) Also coefficient of variation % online.
No No
13 Service maintenance and compliance a) CE certified compliance.
b) World wide NI support.
c)Sensor life time warranty.
Solid state Sensor with life time warranty. Sensor procured by user Difficult to maintain / replace contact piezo sensors.
14 Service backup a) Trained representatie in the US.
b) Stocks and spares in India + US.
a) Trained representatie in the US.
b) Stocks and spares in India + US.
Only Software supplied hardware buyer's responsibility Depends on cards, sensors components from works.
15 Calibration a)Calibrator secondary standard supplied with certificate. No extra charge.
b) This standard is traceable to our primary standard in our standard room.
c) Primary standard is calibrated and traceable to ETDC (Electronics Test and Development Centre, Bangalore) where they are calibrated using instruments traceable to NPL (National Physical Lab) New Delhi. All certificates provided with the calibrator. Hence instrument compatible for ISO certified labs or manufacturing companies.
a)Calibrator secondary standard supplied with certificate. No extra charge.
b) This standard is traceable to our primary standard in our standard room.
c) Primary standard is calibrated and traceable to ETDC (Electronics Test and Development Centre, Bangalore) where they are calibrated using instruments traceable to NPL (National Physical Lab) New Delhi. All certificates provided with the calibrator. Hence instrument compatible for ISO certified labs or manufacturing companies.
No Calibrator Company certificate with calibrator supplied at extra charge.
16 Purchase Cost on 0 (cheap) to 5 (very costly) scale 3 1 2 5
16.1 Hire purchase / rental possibility Yes Yes
?
No
16.2 Free No commitment demonstration Yes Yes Yes
?
17 Mathematical simulation a) Available can run 4 equations at a time.
b) Can check overall software's accuracy in the frequencies and damping values range for the materials under test.
c) Excellent for training and demonstration.
d) This feature can be used to decide the effect of spectral leakage for the type of filter selected..
e) Excellent feature for education.
a) Available can run 4 equations at a time.
b) Can check overall software's accuracy in the frequencies and damping values range for the materials under test.
c) Excellent for training and demonstration.
d) This feature can be used to decide the effect of spectral leakage for the type of filter selected..
e) Excellent feature for education.
No No
18 Results storage To XL files online To XL files online To XL files online Not possible
19 Data storage Can store digitized signals in data files. Facility to read from data files. Can store digitized signals in data files. Facility to read from data files.
?
Not possible
19.1 E-mailable formats to exchange test information between independent test stations Yes Yes
?
No
20 Cursor activated filters to enable focusing on regions of interest Yes Yes No No
21 Cursor activated decibel ratio cursors Yes Yes No No
22 Software Templates to instantaneously set up inspection parameters in factory situations Yes Yes No No
22.1 Templates Saving and Activation Yes. Online Yes. Online No No
23 Spectral Leakage filters numbers 10 10 7 No
24 Units Metric, Foot Pound and any combination online Metric, Foot Pound and any combination online Metric, Foot Pound and any combination online No only numeric. Off line computations
25 Zooming in and out Yes Yes Yes No
26 Back calculation Facility Yes. Online Yes. Online Yes. Off line Off line computations
27 Entries Delete Option Yes. Single and multiple back step with automatic statistical recomputation Yes. Single and multiple back step with automatic statistical recomputation. Single ? No statistics No
28 Wave Velocity Estimation Yes. Both Shear and Pressure Wave Yes. Both Shear and Pressure Wave No No
29 Online guide to supports and aspect ratio technique Yes. Pictorial Yes. Pictorial No No
30 Abrasive Alphanumeric Grading Option Yes. User activated and configurable. Yes. User activated and configurable. No No
30.1 Import of earlier Defined Grade tables into the system for reference Yes. Yes. No No
30.2 Facility to Design Own Abrasive Grading tables Yes. Both Off line and On line Yes. Both Off line and On line No No
31 Online context help Yes Yes No No
32 Preferences whilst saving etc. Yes Yes Yes No
33 Sound Input pop up Yes Yes Yes No
33.1 Noise filtering adjustable low frequency cut-off filter. Yes Yes No No
34 Print Options Yes. All as supported by the Computer Yes. All as supported by the Computer Yes. Details ? No
35 Volume Setting Yes Yes Yes No
36 Power Supply Yes. Special to run Hardware Card, SMPS. No. Depends on Computer resources. No. Depends on Computer resources. In built.
37 Switch able, Large easy to view screen area Yes. Reports main values and results. Excellent for Shop Floor. No. Reports main values and results. Excellent for Shop Floor. No. No.
38 Technical support On E-mail On E-mail On E-mail
?
39 Software upgrades Free for 1 year Free for 1 year
?
?
40 Slicing Digital Data to fine tune region of interest without having to re-do the experiment a) Yes. Cursor activated
b) Sliced data changes colour
Yes. Cursor activated
b) Sliced data changes colour
No No
41 Languages a) English
b) German
c) Spanish
All on-line
a) English
b) German
c) Spanish
All on-line
a) English only Nil numerical only. Off line computation in other languages.
 

SUMMARY : DEPA is unmatched in terms of features and price performance among instruments and systems using IET (Impulse Excitation Technique) for elastic, damping properties. It's automation readiness is unique too.